Published on   March 25, 2025 by Maxime CASIER

Creating a welded profile with SOLIDWORKS

This tutorial shows you how to create a welded profile with SOLIDWORKS.

Initial situation

We're going to create a rectangular profile compatible with the welded construction module or the structure system on SOLIDWORKS.

welded profile

Objective

The aim is to create several sizes of the rectangular tube and store it in a library.

welded profile

How to proceed

  • Open a blank Part file

  • Select Face plane -> Open sketch and create profile (add corner fillets).

    The origin will be the profile insertion point...

welded profile
  • Use the "Point" sketching tool to add points where the profile might later be hooked in.

welded mecano profile

Tip Add a maximum number of points (with clearance if necessary) to provide a wide range of profile orientation options during design.

  • Rename dimensions as "Widths" and "Lengths".

welded mecano profile
  • In the document properties, enter a description linked to the dimensions (in the "Value/expression" box, type your text, then point with the mouse at the dimensions).

Example here: Type "Rectangular tube" -> select length dimension -> type "x" -> select width dimension -> type "x" -> select thickness dimension

welded mecano profile
  • Then validate the window and validate the sketch. Display the dimensions by right-clicking on the annotation folder in the creation tree, then right-clicking on one of the dimensions to be configured:

welded mecano profile
  • A window opens with a table. Double-click on each dimension to be modified, then enter the different profile sizes:

solidworks welded mecano profile
  • Click on apply and close the table, all your configurations are now created.

solidworks welded mecano profile
  • Select sketch1 in the design tree, then save in .sldlfp format (save the profile in your profile folder). A small "L" should appear next to the sketch if the action has been successful:

solidworks welded mecano profile
  • Specify library folder path in options if not already done

solidworks welded mecano profile